✓ Royal Mail Authorised Inspector since 2008 | Trading since 2005
The Pitney Bowes DI500 (FastPac DI500) is a mid-volume folding inserting machine that runs at up to 3,600 cycles per hour. Its icon-driven menu means regular mail jobs no longer depend on trained operators – anyone in your business can learn to fold and insert mail professionally in under five minutes, while high-capacity feeders handle invoices, letters and leaflets.

A mid-volume folding inserting machine (up to 3,600 letters per hour)
The Pitney Bowes DI500 folding inserting machine is a mid-volume system with an impressive speed of 3,600 cycles per hour. With the DI500, your regular mail jobs are not dependent on trained operators – anyone in your business can learn to fold and insert mail professionally in under five minutes, thanks to an easy-to-use, icon-driven menu.
As well as being easy to use, the FastPac DI500 can handle a wide range of mail items to satisfy many applications, from invoices to letters to leaflets, via high-capacity feeding stations that handle up to 300 inserts at a time. View our range of Pitney Bowes folding inserting machine envelopes here.
Pitney Bowes DI500 specifications
- Speed: 3,600 cycles per hour
- Fold types: Single fold, letter C fold, accordion Z fold, double fold
- Job memories: 20
- Media size – minimum: 127mm (W) x 127mm (H)
- Media size – maximum: 229mm (W) x 406mm (H)
- Media thickness: 60 gsm to 180 gsm
- Envelope feeder capacity: 300 envelopes
- Sheet feeder capacity: 325 sheets
- Insert feeder capacity: 300 inserts
- Number of sheet feeders: 2
- Number of insert feeders: 1
- Booklet feeder: No
- Integrity mode options: Optional
- Output options: Optiflow power stacker, Optiflow belt stacker
- Dimensions: Width 1370mm, Depth 570mm, Height 760mm
- Weight: 88kg to 102kg (depending on configuration)
- Electrical: 100VAC to 240VAC, 50/60Hz, 10A
Frequently asked questions
How fast is the Pitney Bowes DI500?
The DI500 runs at up to 3,600 cycles per hour, making it suitable for mid-volume mailers.
Is the DI500 difficult to operate?
No. Its icon-driven menu means anyone in your business can learn to fold and insert mail professionally in under five minutes, without a trained operator.
How many inserts can the DI500 handle?
Its high-capacity feeding stations handle up to 300 inserts at a time, with a 325-sheet feeder and 300-envelope feeder.

